Instruction Sheet

0.8mm CHAMP* Crimper Assemblies

408--4040

LOC B

1

of 4

E

2010 Tyco Electronics Corporation, Berwyn, PA

All Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products names, logos, or company names might be trademarks of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

25 FEB 10 Rev C

122842- 1, 122842- 2, and 122842- 3

Figure 1

Adjustment Ring

(Ref)

Handle (Ref)

Setscrew

(Ref)

Socket Head Cap Screw

(Ref)

Tool Mount

Crimper

Ram (Ref)

Frame Assembly

SlideBase(Ref)

Tool Stop (Ref)

Support

Block

Slide Plate

Cable Clamp

Spring

Rear Tool Stop

Flat Head Cap

Screw (Qty: 2)

Manual Arbor Frame

Assembly 91085--2 (Ref)

1. INTRODUCTION

0.8mm CHAMP Crimper Assemblies 122842--1,

122842--2, and 122842--3 are designed for use in

Manual Arbor Frame Assembly 91085--2 (shown in

Figure 1) and are used to crimp metal backshell

assemblies onto 0.8mm CHAMP connectors. This

instruction sheet provides procedures for crimper

assembly installation, adjustments, crimping, and

maintenance and inspection. Refer to instruction

sheet 408--7777 for details concerning the operation

and maintenance of the arbor frame assembly.

Read these instructions thoroughly before using the

crimper assembly.

All numerical values in this instruction sheet are

in metric units [with U.S. customary units in

brackets]. Dimensions are in millimeters [and

inches]. Figures are not drawn to scale.

Reasons for reissue of this instruction sheet are

provided in Section 8, REVISION SUMMARY.

The crimper assembly consists of an upper and lower

tooling assembly.

The upper tooling assembly consists of a tool mount

and a crimper. The crimper is secured to the tool

mount, which is mounted to the ram of the arbor

frame assembly with the socket head cap screws

supplied with the crimper assembly.

The lower tooling assembly consists of a slide plate, a

support block, and a cable clamp spring. The lower

tooling assembly mates with the slide base of the

arbor frame assembly.

3. INSTALLATION OF CRIMPER ASSEMBLY

To install the crimper assembly, refer to Figure 1, and

proceed as follows:

The frame assembly must be secured to a work

bench to ensure stability during operation.

NOTE

i

DANGER