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962-5DA0-032 Datasheet(PDF) 3 Page - Magnetrol International, Inc. |
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962-5DA0-032 Datasheet(HTML) 3 Page - Magnetrol International, Inc. |
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3 / 12 page ![]() 3 A D V A N C E D S E L F - T E S T A N D D I A G N O S T I C S Ultrasonic switches are often used as the last means of detecting whether a process vessel will overflow and cause a spill of potentially hazardous liquids, or empty out and possibly cavitate the pumps. In these critical applications it is desirable to have a method of periodically testing the ultrasonic switch to ensure that it is functioning properly. Model 961/962 switches feature an advanced self-test technology that not only tests the electronics, transducer, and piezoelectric crystals, but also tests for the presence of industrial sources of environmental noise. Should the switch detect any problems a malfunction output is gen- erated to alarm the user, and a red LED is lit to indicate an alarm condition. Self-test is performed automatically and continuously sev- eral times per second to verify proper operation of 961/962 switches. In addition, a pushbutton is provided to initiate a manual self-test mode. Pressing this test button stops all transmit pulses, which simulates an electronics failure. This failure is reported as: • 3.6 or 22 mA (selectable) with current shift output units • SPDT malfunction relay de-energizes with relay output units Taking diagnostics one step further is the unique noise self-test mode feature that is standard in all 961/962 switches. This tests for electromagnetic and acoustical noise that can influence many instrumentation technolo- gies. If high levels of environmental noise are detected, the electronics reports a fault condition to alert the user of potential instrumentation reliability concerns. A microprocessor in the 961/962 electronics continuously monitors all self-test data. Should a fault occur, the micro- processor can determine whether the malfunction is due to the electronics, transducer, piezoelectric crystals, or the presence of environmental noise. A pushbutton and Fault LED is used to assist in troubleshooting the switch: 5 One flash of the Fault LED indicates a problem with the transducer or piezoelectric crystals 55 Two flashes of the Fault LED indicates a problem with one of the electronics boards 555 Three flashes of the Fault LED indicates excessive levels of environmental noise Transd ucer & cryst als Electro nics Noise A D J U S T A B L E T I M E D E L A Y Turbulence and splashing can cause some fixed time response switches to produce false level alarms. Model 961/962 switches overcome this difficulty with an adjustable time delay feature. A potentiometer allows a 1⁄2 to 45 second delay to be set to disregard waves or splashes, and reliably detect the true liquid level. R E L I A B L E T R A N S D U C E R D E S I G N Dependable point level measurement begins with reliable sensor design. Over 30 years of ultrasonic level switch tech- nology experience is behind the Model 961/962 single and dual gap transducers. The result is an extremely robust trans- ducer design that offers superior perform- ance in difficult process conditions. Model 961 single point has a tip-sensitive transducer with an arch-shaped gap for superior performance in aerated or foamy liquids. Dual point Model 962 features a tip sen- sitive lower gap and flow through upper gap. This robust design allows separations of 125 inches (318 cm) between the upper and lower transducer gaps. |
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