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596 Datasheet(PDF) 7 Page - Tyco Electronics

Part # 596
Description  Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.
PDF  8 Pages
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Manufacturer  MACOM [Tyco Electronics]
Direct Link  http://www.macom.com
Logo MACOM - Tyco Electronics

596 Datasheet(HTML) 7 Page - Tyco Electronics

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LOC B
Figure 14
6. The NO-GO member may enter partially, but
must not pass completely through the die
closure.
7. If the die closures meet the GO NO-GO gage
conditions, the dies may be considered
dimensionally correct. If you find that the die
closures do not conform with the GO NO-GO
gage conditions, contact your local Tyco
Electronics field service representative.
3.4. CERTI-CRIMP Tool Ratchet Inspection
The CERTI-Crimp tool ratchet feature on Tyco
Electronics hand tools should be checked to make
certain that the ratchet does not release prematurely
allowing dies to open before they have fully bottomed.
To check ratchet feature:
1. Make a test crimp using ferrule, shielded wire
and ground wire as outlined in Paragraph 2.6,B.
When this crimp is
made, close handles until the
ratchet is free, however, DO NOT RELAX
PRESSURE ON TOOL HANDLES.
2. If a .001 or smaller shim can be inserted
between the bottoming surfaces of the dies. or if
there is no opening whatever, the ratchet is
considered satisfactory.
3. If the clearance between the bottoming
surfaces of the dies is greater than .001, the dies
are considered as not bottoming. Contact your
local Tyco Electronics field service
representative.
Die Set
Die Set Die Closure Dimensions “A” ‡
Gage Member ‡‡ Dimensions “B”
“C”
Max
“R”
Max
GO
NO-GO
GO
NO-GO
45158-2
.3770
.3830
.3770-.3773
.3829-.3830
.374
.187
45238-2
.2850
.2910
.2850-.2853
.2909-.2910
.170
.085
.45239-2
.3070
.3130
.3070-.3073
.3129-.3130
.180
.090
.45240-2
.3310
.3370
.3310-.3313
.3369-.3370
.220
.110
.45241-2
.3550
.3610
.3550-.3553
.3609-.3610
.280
.140
.45061-3
.1220
.1280
.1220-.1223
.1279-.1280
.100
.050
.45062-3
.1490
.1550
.1490-.1493
.1549-.1550
.090
.045
.45063-3
.1740
.1800
.1740-.1743
.1799-.1800
.090
.045
.45064-3
.1920
.1980
.1920-.1923
.1979-.1980
.160
.060
.45065-3
.2190
.2250
.2190-.2193
.2249-.2250
.110
.055
45066-3
.2340
.2400
.2340-.2343
.2399-.2400
.090
.045
‡ Plug gag.e dimensions apply when dies are bottomed, but not under pressure.
‡‡ Material -- Tool Steel
7 of 8
408-1662
Rev A



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